The tcm820 also has many new features including improved wiring connectors and easy setup buttons. A dull bore is a sign of very light to no wear on a valve bore. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Rags will deposit lint that can block or jam shift valves, check balls, and hydraulic ports. Remove only the 12 valve body to case bolts that are identified in figure 59. U341e transmission valve body manual pdf we have made it easy for you to find a pdf ebooks without any digging. Atsg technical service guides and repair manuals provide a range of new information for todays modern transmissions. Automatic transmission basics linnbenton community college. Assuming there is no excessive wear in the valve body and the linear solenoids are good, the clutch control valves on the valve body can be adjusted to correct these problems. Durable machinery for quality valve body rebuilding manufactured in the uk by. Tr60sn09d valve bodies now available, valve bodies to suit the tr60sn09d range as fitted to audi q7, porsche cayenne and volkswagen touareg.
Remove the wire harness retaining brackets, as shown in figure 60. Sins tf60sn09g transmission solenoid kit fit 09g325039. Only use lint free paper or cloth to protect and clean around the valve body or inside any part of the. Also identify on back of valve body whether is has 4 holes or 6 holes. Mar 05, 2019 awtf60sn 09g complete valve body with new rostra linear solenoids, without brass pressure plugs, sonnax upgrades, gaskets and subkit 100% tested tech notes.
Introduction 1st printing audi, jetta, passat, march, 2010. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. For maintenance and repair work, always refer to the current technical literature. Libros similares valve body 09g valve body pdf 09g valve body 4r70 valve body kia sportage jf506e valve body repair pcv valve valve unlock valve hydraulics vickers cvu pdf apriete tapa clio 1. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the remanufacturer and the end consumer. Awtf60sn 09g complete valve body with new rostra linear solenoids, without brass pressure plugs, sonnax upgrades, gaskets and subkit 100% tested tech notes.
It must be noted that the 09g and 09d are technically two different animals in. In the usa, they offered a 7 year, 100,000miles extended warranty on this component because it is liable to fail. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. Owner manual 2000 ford focus, 2000 ford focus repair manual pdf, 2000 ford focu valve unlock valve.
The 09g 09m 6speed automatic transmission is installed in the following. Aw tfsn, tfsn, tfsn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control. Just finished assembly of all the sub assemblies inside the barrel of. Aisin warner tf60sn valve body vw, audi, mini cooper. Our repairs are essentially an upgrade for the 09g transmission in that they resolve the problems inherently present in the original manufacturers model. The 09g 09m transaxle uses a lepelletier gear set arrangement, using a simple planetary coupled with a ravigneaux type planetary. Remanufactured 09g valve body for volkswagen and skoda.
Vw 09g transmission valve body repair this manual contains the procedures necessary to diagnose, rebuild andor repair the 09g09m transaxle and is intended for automotive technicians that are familiar with the operation of automatic transmissions. If you go to your applications within windows 10, internet explorer 11 is still available to utilize. Accurate valve body identification is crucial as the styles do not interchange. To get started finding u341e transmission valve body manual.
It would appear from what i read in most places, people got to it partially through the side and by pulling the transmission backwards after releasing one of the mounts im stubborn, and besides, that sounded like way too much work. The 09g09m transaxle uses a lepelletier gear set arrangement, using a simple planetary coupled with a ravigneaux type planetary. Spring installs into the case, followed by the thermal. The overall seal heights on these vary depending on application. Sunbelt valve body builders is in a privileged position because of the new market segment emerging from the changes in the transmission industry. Solenoids are individually cleaned, inspected, calibrated, and tested. To correctly identify this valve body, you must determine. Repair manuals part number transmission 73640 aw tr60sn 09d 73266 chrysler 62te technicians diagnostic guides part number transmission 73605 aw tf60sn 09g 09m 73660 aw u660e 73645 getrag 6dct450470 dct.
Contacted vw australia re known 09g aisinwarner transmission valve body problem subject to class action in usa where and poor dealership service. Valve body retaining bolts may vary in length from model to model. Our partners will collect data and use cookies for ad personalization and measurement. This will resolve your flare concern if you do not have any other problems. Valve body the clutches and brakes shifting components are controlled by the valve body by means of hydraulically operated valves socalled shift valves. A shiny bore that may also have a ridge is a sign of a worn valve bore.
Fits nissan re4f04b valve body 20002006lifetime warranty updated, dyno tested. Automatic transmission basics linnbenton community. This manual covers these differences so that this mistake will not happen to you. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. We offer a resulting pdf file created in test scenario mode at the end of the. It must be noted that the 09g and 09d are technically two different animals in this capacity and most of their parts cannot interchange. Vw 09g transmission valve body repair this manual contains the procedures necessary to diagnose, rebuild andor repair the 09g 09m transaxle and is intended for automotive technicians that are familiar with the operation of automatic transmissions. Wire harness retaining brackets will vary from model to model. Valve body kits free delivery possible on eligible purchases. This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. Sonnax adjusting clutch control valves on aisin fwd 6speeds. Both have washed their hands of the problem and costs. Transmission solenoid set 6 speed jetta, rabbit, passat, golfgti, tt, q7 09g.
C o p y i n g f o r p r i v a t e o r c o m m e r c i a l f p u r p o s e s, i n p a r t o r i n w h o le, i s n o t ip e r m. Zf suggests this be replaced on every valve body rr. On obdii vehicles with electronic throttle bodies, the most common use for the basic. If the pressure rises normally but the transmission shifts into neutral, the sleeve is probably rotated in the case. Atsg manual valve body control 5hp19 atsg tech guides this manual accompanies a dvd where various points regarding the valve body, principal of operation, updates and scanner diagnostics are covered the 2007 and later hyundai models and the 2006 and later kia models have hhonda 5speedonda 5speed microsoft. The tf60sn is also known as an 09g used in volkswagens and mini coopers, the tf80sc is used in volvo and gm in the united states and the tf81sc also known as af21. Even if no valve body kit is installed on a unit like this, is still a. Removing and installing oil pan, oil filter, slide valve body and internal wiring loom.
Please see photos to identify the plate code in right corner of valve body. You will mustinclude too much info online in this document to speak what you really are trying to achieve in yourreader. A valve feather under spring pressure is seated in the valve body and exposed to system pressure. Sins tf60sn 09g transmission solenoid kit fit 09g325039. There are many different variations of the 09d valve body, therefore correct identification through vin match up or visual confirmation is essential in order to obtain the correct unit for your application. Jan 26, 2015 a common misconception is that because the operating principles of the 09d are the same as its fwd 09g relative, the same kits can be used to repair the valve body. Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore oe form, fit and function. A common misconception is that because the operating principles of the 09d are the same as its fwd 09g relative, the same kits can be used to repair the valve body. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with u341e transmission valve body manual pdf. Valve body 09g tf60sn ipn4 15740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up. Pdf files may be displayed with missing layered items such as photos, certain types of text blocks etc.
At this time we recommend to not utilize microsoft edge to view the transgo tech library. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Volkswagen transmission repair, rebuild or replacement 09g. Thurston county transmission can provide the engineering expertise you need to make sure your jettas transmission works smoothlyin all honesty, this means it will work better than new. The solenoid that regulates that clutch to apply is the n282 solenoid. You will mustinclude too much info online in this document to speak what you really are trying to achieve in. The values given are intended as a guideline only and refer to the software version valid at the time of. Hydraulic pressure sender 1 for automatic gearbox g193 and. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to.
Volkswagenaudi vehicle communication software manual snapon. Our example was in the middle of the 5 steps figure 12. Transmissions, well look at a few critical aspects of service for the 09g, including fluid level inspection, valve body service and rebuilding tips. The shift valves are controlled by electromagnetic valves, which in turn are activated by automatic gearbox control unit j217. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the. Fr, bellows globe valve, the valve book neles pdf, you best body. Notice the locations of the checkballs and relief valve, and pay attention to when to insert the main pressure regulator retainer pin. The 09g09m 6speed automatic transmission is installed in the following. Mobi automatic transmission valve body repair ledgum. This manual contains instructions for testing audi and volkswagen vehicles. Faulty 09g valve body transmission kicking and slipping.